You might be planning of buying a 100ft Ethernet cable to allow you to create a network in your own home or for your business. Yet, you may be stunned what exactly is really required when it comes to the construction of the solid core cables that are the types more frequently used. The main cause for choosing solid core rather than stranded cables for the Ethernet is the fact they tend to be much stronger.

So what are the operations involved in the manufacturing of a 100ft Ethernet cable? Here we have a short look at a few of them.

Process 1 - Copper Rod Breakdown

5000 lb. coils of copper are delivered to the manufacturer as soon as delivered the copper on the coils is usually drawn through a diamond die it will help to lessen the size of the copper. In the beginning it starts out at 12 gauge but after being drawn through it ends up as 10 gauge. When it has reached this phase it is then stacked into stem packs before being drawn further to reduce its gauge even more. In the course of this second drawing operation an electrical current is passed through it and it anneals the copper so softening it. Next after being annealed it will be cooled down before passing through a laser system to measure and ensure it is within the manufacturers specifications.

Process 2 - Copper Insulation

This method is very carefully monitored and controlled and after the copper wire has been insulated it is passed thru water to cool it. This also helps to harden the jacket now surrounding the wire.

Process 3 - Twisting of Copper Wire

It is this method that helps to minimize the amount of cross talk that can occur among separate wires. In some instances to prevent this further in case it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is integrated. The winding of the wire is attained by passing it through several faceplates.

Process 4 - Coating of Cable

This process is also known as jacketing and the type of plastic that is used to coat the cable to shield it depends on the Category of Ethernet cable being manufactured. For both CAT 5e, CAT 6 and CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.

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